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Pcb manufacturing company wave soldering joint requirements

date:2019-10-25 15:54:39

Pcb manufacturing company wave soldering joint requirements


The requirements for soldering solder joints of pcb manufacturing companies are shown in Table 12-1 below.

Requirement

Level 1

Level 2

Level 3

A. Vertical filling of solder

not established

75%

B. Wetting of the lead and hole wall of the solder termination surface

180°

270°

C. Solder termination surface pad area wetted solder coverage percentage

0%

D. Welding starts to avoid filling and wetting of lead and hole walls

270°

330°

E. The percentage of the pad area of the soldering start face covered by the wet solder

75%

1. Target -1, 2, 3

1) Fill the hole with 100%

2) Lead and hole wall wetting

Level 1, 2, 3, the lead and the wall of the hole exhibit 360° wetting.

3) Pad wetting

The auxiliary pad area is completely covered


Pcb manufacturing company wave soldering joint requirements


2, Acceptable conditions -1, 2, 3

1) Filling in the hole

A minimum of 75% filling, allowing up to 25% of the sag including the primary and secondary faces together.

2) Lead and hole wall wetting

Level 1, no standard established; level 2, lead and hole walls show at least 180" wetting; level 3, lead and hole walls show at least 270" wetting

3) Pad wetting

The pad area of the main surface has no wetting requirements, and at least 75% of the pad area of the auxiliary surface is covered by solder.


2. Defect - 2.3

1) The vertical filling of the filled holes in the holes is less than 75%. As an exception to the filling requirements, for the 2nd grade products, the pcb manufacturing companies allow the vertical filling of the plated holes to be at least 50% or 1.19 mm (0.047 in), taking two  smaller of them, as long as the following conditions are met:

The plating hole is connected to the heat dissipation layer or the conductor layer for heat dissipation;

The component leads are identifiable within the soldered connection;

The solder fills 360° wetting the inner wall of the mirror and the periphery of the lead;

The surrounding plated holes meet the requirements of Table 12-1.


Note: Less than 100% solder filling, such as thermal shock and electrical properties, is not acceptable in some applications. It is necessary for the user to explain these situations to the pcb manufacturing companies.


2) Lead and hole wall wetting

Class 2, lead or hole wall wetting less than 180"; Class 3, lead or hole wall wetting less than 270°


3) Pad wetting

There is no wetting requirement for the pad area of the main surface, and the solder area of the pad area of the auxiliary surface is less than 75%.


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